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Phoenix Passive Components
POWER RESISTOR - PR01
FEATURES * Metal film technology * High power in small package * High stability, reliability and uniformity characteristics * Good performance for pulse applications * Different leads for different applications * Various forming styles are available * Defined interruption behavior (fusing time) * Non-flammable * Various packing and taping configurations * Precision tolerance is available (1%)
MARKET SEGMENTS AND APPLICATIONS
INDUSTRY SECTOR
APPLICATION SEGMENT
END-USER EQUIPMENT Power supplies Motor speed controls Line protection resistor Power supplies Amplifiers Television, Color monitor Video cassette recorder Blender Ballast equipment Dashboard electronics Lighting equipment Window / mirror steering ABS system, Alarm system, Airbag Electronic fuel injection
Industrial Telecom
Power Data Communication
Sound & Vision Consumer Kitchen Appliances Lighting
Automotive
Electronic Systems
PR01 PHOENIX DO BRASIL LTDA
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Phoenix Passive Components
TECHNOLOGY A homogeneous film of metal alloy is deposited on a high-grade ceramic body. After a helical groove has been cut in the resistive layer, tinned connecting wires of electrolytic copper or copper-clad iron are welded to the end-caps. The resistors are coated with a red, non-flammable lacquer, which provides electrical, mechanical and climatic protection. The encapsulation is resistant to all cleaning solvents in accordance with MIL-STD-202, method 215 and IEC 60068-2-45.
QUICK REFERENCE DATA
DESCRIPTION
PR01 5% (E24 series) Cu / FeCu lead
PR01 1% (E24/E96 series)
Resistance range Maximum dissipation at Tamb = 70 C Thermal resistance (Rth) Limiting voltage (DC or RMS) Rated voltage
(1)
0.22 - 1 M 1W 135 K/W 350 V Pn x R 250 ppm/C
1 - 1 M
Temperature coefficient Basic specification Climatic category (IEC 60068) Stability R/Rmax after: Load Climatic tests Resistance to soldering heat
(1) Maximum rated voltage is the limiting voltage
IEC 60115-1 and 60115-4 55/155/56
5% + 0.1 3% + 0.1 1% + 0.05
1% + 0.1 1% + 0.1 0.5% + 0.05
PR01 PHOENIX DO BRASIL LTDA
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Phoenix Passive Components
MECHANICAL DATA
AXIAL STYLE
Fig. 1
Table 1. Mechanical Data.
PRODUCT
A
L1 max
L2 max D max
B1-B2
d
S
WEIGHT gr/100 pcs
PR01
52.0 + 1.5 / - 0.0 (2.05 + 0.06 / - 0.00)
6.5 (0.26)
8.5 (0.34)
2.5 (0.10)
1.2 (0.05)
0.58 0.05 Cu (0.023 0.002 Cu)
5.0 0.1 (0.20 0.01)
24.0
Dimensions unless specified in mm (inches)
MOUNTING The resistors are suitable for processing on automatic insertion equipment, cutting and bending machines. A radial taped version economizes space on the PCB. The double kink style offers great advantages for manual insertion improving the mounting stability for the customer. They have a real snap in function to fix the resistor in PCB without weakening the connecting leads.
PR01 PHOENIX DO BRASIL LTDA
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Phoenix Passive Components
ELECTRICAL CHARACTERISTICS
DERATING
The power that the resistor can dissipate depends on the operating temperature.
Fig. 2. Maximum dissipation (Pmax) in percentage of rated power as a function of ambient temperature (Tamb)
APPLICATION INFORMATION
Hot spot
Solder spot
Fig. 3. 0.58 mm Cu - leads Hot spot temperature rise (T) as a function of dissipated power
Fig. 4. 0.58 mm Cu - leads Minimum distance from resistor body to PCB =1mm Temperature rise (T) at the lead end (solder spot) as a function of dissipated power at various leads lengths after mounting
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Phoenix Passive Components
Hot spot
Solder spot
Fig. 5. 0.60 mm FeCu - leads Hot spot temperature rise (T) as a function of dissipated power (preformed types only)
Fig. 6. 0.60 mm FeCu - leads Minimum distance from resistor body to PCB =1mm Temperature rise (T) at the lead end (solder spot) as a function of dissipated power at various leads lengths after mounting (preformed types only)
Note: The maximum permissible hot spot temperature is 205 C
Fig. 7. Impedance as a function of applied frequency
PR01 PHOENIX DO BRASIL LTDA
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Phoenix Passive Components
Fig. 8. Phase angle as a function applied frequency
PULSE LOADING CAPABILITIES
Fig. 9. Pulse on a regular basis, maximum permissible peak pulse power (^Pmax) as a function of pulse duration (ti)
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Phoenix Passive Components
Fig. 10. Pulse on a regular basis, maximum permissible peak pulse voltage (^Vmax) as a function of pulse duration (ti)
INTERRUPTION CHARACTERISTICS
The graphs are based on measured data under constant voltage conditions; these data may deviate according to the application.
Fig. 11. Time to interruption as a function of overload power for range: 0R22 Rn < 1R
Fig. 12. Time to interruption as a function of overload power for range: 1R Rn < 15R
Fig. 13. Time to interruption as a function of overload power for range: 16R Rn < 560R
PR01 PHOENIX DO BRASIL LTDA
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Phoenix Passive Components
MARKING The nominal resistance and tolerance are marked on the resistor using four or five colored bands in accordance with IEC publication 60062 "color code for fixed resistors". Standard values of nominal resistance are taken from the E24/E96 series for resistors with a tolerance of 5% or 1%. The values of the E24/E96 series are in accordance with IEC publication 60063.
ORDERING INFORMATION
Table 2. Ordering code.
LEAD
TOL
TAPING
QTY pcs
PACKAGING
ORDERING CODE 2306 191 5xxxx 2322 196 1xxxx 2306 191 2xxx 2306 197 53xxx 2322 193 14xxx 2306 197 23xxx
1% 0.58 Cu (0.023) 5% 52.0 (2.05)
5000
REEL AMMOPACK
1000
AMMOPACK AMMOPACK
5000
AMMOPACK REEL
Dimensions unless specified in mm (inches)
The resistors have a 12 digit ordering code starting with 2306 or 2322. The next 5 digits indicate the resistor type and packaging see table 2. For 5% tolerance the last 3 digits indicate the resistance value: - The first 2 digits indicate the resistance value; - The last digit indicates the resistance decade in accordance with table 3. For 1% tolerance the last 4 digits indicate the resistance value: - The first 3 digits indicate the resistance value; - The last digit indicates the resistance decade in accordance with table 3.
PR01 PHOENIX DO BRASIL LTDA
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Phoenix Passive Components
Table 3. Last digit of ordering code.
RESISTANCE DECADE (5%) 0.22 - 0.91 1 - 9.1 10 - 91 100 - 910 1 - 9.1 k 10 - 91 k 100 - 910 k 1 M
RESISTANCE DECADE (1%) 1 - 9.76 10 - 97.6 100 - 976 1 - 9.76 k 10 - 97.6 k 100 - 976 k 1 M
LAST DIGIT 7 8 9 1 2 3 4 5
Example: PR01, 150 , 5%, ammopack 1000 pcs is 2306 197 53151
NAFTA ORDERING INFORMATION
Table 4. NAFTA ordering code.
LEAD
TOL
TAPING
QTY pcs 5000
PACKAGING
NAFTA ORDERING CODE 5073NWxxxxxJ12AFX 5073NWxxxxxJA8AFX 5073NWxxxxxJ18AFX 5073NWxxxxxF18AF5 5073NWxxxxxFA8AF5 5073NWxxxxxF12AF5
REEL AMMOPACK AMMOPACK AMMOPACK AMMOPACK REEL
5% 0.58 Cu (0.023) 1% 52.0 (2.05)
1000 5000 5000 1000 5000
Dimensions unless specified in mm (inches)
The ohmic value in the NAFTA ordering code (see table 4) is represented by the "xxxxx" in the middle of the above ordering code. Table 5 gives some examples how to use these 5 digits.
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Phoenix Passive Components
Table 5. Examples of the ohmic value.
VALUE 1 10 100 1 k 10 k 100 k 1 M
5 DIGITS 1R000 10R00 100R0 1K000 10K00 100K0 1M000
PACKAGING
TAPE IN AMMOPACK
Table 6. Ammopack.
PRODUCT
TAPING
M
N
P
QTY pcs
PR01
52.0 + 1.5 / - 0.0 (2.05 + 0.06 / - 0.00) 52.0 + 1.5 / - 0.0 (2.05 + 0.06 / - 0.00)
82 (3.3) 78 (3.1)
28 (1.2) 100 (4.0)
262 (10.4) 260 (10.3)
1000 5000
Dimensions unless specified in mm (inches)
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Phoenix Passive Components
TAPE ON REEL
Table 7. Reel.
PRODUCT
TAPING
M
N
P
Q
V
R
QTY pcs
PR01
52.0 + 1.5 / - 0.0 (2.05 + 0.06 / - 0.00)
92 (3.7)
311 (12.3)
311 (12.3)
305 (12.1)
75 (3.0)
86 (3.4)
5000
Dimensions unless specified in mm (inches)
TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance to the schedule of IEC publications 60115 - 1, category 55/155/56 (rated temperature range - 55 to +155 C; damp heat, long term, 56 days and along the lines of IEC publications 60068-2); "Recommended basic climatic and mechanical robustness testing procedure for electronic components" and under standard atmosphere conditions according to IEC 60068-1 subclause 5.3, unless otherwise specified. In some instances deviations from IEC applications were necessary for our method specified.
Table 8. Test and requirements.
IEC 60115-1 CLAUSE
IEC 60068-2 TEST METHOD -
REQUIREMENTS TEST PROCEDURE PR01 5% Insulation resistance 500 V (DC) during 1 minute; V-block method. PR01 1%
4.6.1.1
Rins min 104 M
PR01 PHOENIX DO BRASIL LTDA
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Phoenix Passive Components
IEC 60115-1 CLAUSE
IEC 60068-2 TEST METHOD
REQUIREMENTS TEST PROCEDURE PR01 5% Voltage proof on insulation Temperature coefficient Robustness of terminations: Tensile all samples Bending half number of samples Torsion other half of samples Solderability (after ageing) Load 10 N, 10s Load 5 N, 4 X 90 3 x 360 in opposite directions No damage R/Rmax 0.5% + 0.05 500 V (RMS) during 1 minute, V-block method. Between - 55 C and + 155 C PR01 1%
4.7
-
No breakdown or flashover 250 ppm/C
4.8
4.16 4.16.2 4.16.3 4.16.4
21(U) 21(Ua1) 21(Ub) 21(Uc)
4.17
20(Ta)
16 h 155 C; immersed in flux 600, leads immersed 2 mm for 2 0.5 s in a solder bath at 235 5 C Thermal shock: 3 s; 350 10 C; 6 mm from body 30 minutes at - 55 C and 30 minutes at + 155 C; 5 cycles
Good tinning ( 95% covered) No damage R/Rmax 1% + 0.05 R/Rmax 0.5% + 0.05
4.18
20(Tb)
Resistance to soldering heat Rapid change of temperature
4.19
14(Na)
No visual damage R/Rmax 1% + 0.05 R/Rmax 0.5% + 0.05
4.22
6(Fc)
Vibration
Frequency 10 to 500 Hz, displacement 1.5mm or acceleration 10g; three directions; total 6 hours (3 x 2 h)
No damage R/Rmax 0.5% + 0.05
4.23 4.23.2 4.23.3 4.23.4 4.23.6 2(Ba) 30(Db) 1(Aa) 30(Db)
Climatic sequence: Dry heat Damp heat (accelerated) 1st cycle Cold Damp heat (accelerated) remaining cycles 16 h; 155 C 24 h; 25 C to 55 C; 90 to 100% RH 2 h; - 55 C 5 days; 25 C to 55 C; 90to 100% R.H. R/Rmax 3% + 0.05 R/Rmax 1% + 0.05 Rins min 103 M
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Phoenix Passive Components
IEC 60115-1 CLAUSE
IEC 60068-2 TEST METHOD 3(Ca)
REQUIREMENTS TEST PROCEDURE PR01 5% Damp heat (steady state) 56 days; 40 C; 90 to 95% R.H. loaded with 0.01Pn PR01 1%
4.24
Rins min 103 M R/Rmax 3% + 0.05 R/Rmax 5% + 0.05 R/Rmax 1% + 0.05 R/Rmax 1% + 0.05
4.25.1
-
Endurance (at 70 C) Component solvent resistance Pulse Load
1000 h loaded with Pn or Vmax 1.5 h ON and 0.5 h OFF Isopropyl alcohol followed by brushing in accordance with MIL STD 202
4.29
45(Xa)
No visible damage
See 2nd amendment to IEC 60115-1
See figs. 9 and 10
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